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Polyurethane Flip Flow Mesh
Poliurethane Flip Flow Mesh Also hailed as P.U Flip Flow Screen Mats, this innovative solution is crafted for unparalleled material separation across various demanding industries such as mining, coal processing, recycling, and aggregates..
Constructed from premium polyurethane (PU) elastomers fortified with robust steel wire cores,these screen mats offer an extraordinary blend of elasticity, abrasion resistance, and remarkable durability. They are engineered to endure extreme vibrational forces of up to 50G, surpassing the performance of traditional metal and rubber screens by offering a lifespan that is 8-10 times longer while ensuring enhanced screening efficiency for both dry and wet materials.
It is a specialized screen engineered for the separation of medium to fine particle sizes, as well as sticky and challenging-to-screen materials.
The flip-flow screen panel functions as an effective screening medium, meticulously crafted from high-elasticity polyurethane material. It is ideally tailored for handling materials that are sticky, wet, dry, and notoriously difficult to screen.
Its operation harnesses an exclusive flip-flow vibration principle combined with high-frequency movement. This synergy successfully mitigates issues such as clogging and material build-up, while simultaneously ensuring efficient screening and a smooth material flow.
This versatile screen panel adapts seamlessly to diverse working conditions. Additionally, it can be precisely customized to suit unique requirements, with adjustable parameters including hardness, thickness, and aperture design. Consequently, it emerges as an outstanding choice for resolving screening challenges in sectors like mining, construction, and chemicals.
Aperture: 10×30 mm, 3/6/13/25 ×25 mm (customizable) - Our screens offer versatility with various aperture sizes to suit your diverse material handling needs.
Open Area: 42%-60% - Experience superior efficiency with a generous open area range, ensuring excellent material throughput and reduced clogging.
Screen Size: 4420 x328 mm, 3800x328 mm, 2200x355 mm (customizable) - Our customizable screen sizes cater to your specific requirements, providing perfect integration into your system.
Material: Polyurethane material is divided into polyester type and polyether type, with specific parameters as follows: Discover the durable and adaptable nature of our polyurethane materials, expertly crafted to deliver long-lasting performance in demanding environments.
Polyurethane Material Parameters | |||||||
No. | Inspection Item | Polyester Type | Polyether Type | ||||
1 | Hardness/Shore A | 80±2 | 85±2 | 90±2 | 95±2 | 90±2 | 95±2 |
2 | Tensile strength/MPa | ≥40 | ≥43 | ≥46 | ≥48 | ≥30 | ≥40 |
3 | Elongation at break/% | ≥600 | ≥580 | ≥550 | ≥500 | ≥400 | ≥300 |
4 | Tear strength/(kN/m) | ≥70 | ≥75 | ≥85 | ≥100 | ≥75 | ≥90 |
5 | Resilience/% | ≥25 | ≥25 | ≥25 | ≥25 | ≥35 | ≥35 |
6 | Relative volume wear/mm³ | ≤60 | ≤60 | ≤60 | ≤60 | ≤40 | ≤40 |
High Processing Capacity per Unit Area: This advanced screen marvelously handles an impressive volume of material per unit area, efficiently boosting productivity.
High Screening Efficiency: The screen is engineered to deliver outstanding high-efficiency screening, flawlessly separating materials with superior precision.
Non-clogging Screen Holes: Ingeniously designed to minimize blockages, our screen holes efficiently enhance continuous operation without interruptions.
Low Dynamic Load: Operating smoothly with a notably low dynamic load, it ensures reduced stress on machinery, extending equipment lifespan.
Specialized for Sticky and Fine-grained Screening: This screen is expertly crafted for the specialized task of efficiently handling sticky and fine-grained materials with unrivaled proficiency.
Excellent Wear Resistance and Long Design Life: Our polyurethane flip-flow screens are renowned for their outstanding wear resistance. With stable chemical and physical properties, they offer an impressive design service life that exceeds 4000 hours, ensuring long-term reliability and durability.
Product Details:
This exceptional product finds its versatile applications across a multitude of dynamic industries, including: mining, coal, cement, sand and gravel, power, and construction.