Automatic Pneumatic Scraper Self-Cleaning Filter
Introducing the TSQ series pneumatic scraping self-cleaning filter, a masterpiece of innovation designed to provide relentless efficiency in filtration. Perfectly suited for a myriad of applications, it combines sophisticated technology with robust performance. Experience the pinnacle of filtration technology with our TSQ series scraping self-cleaning filter. This advanced system automatically and efficiently removes particles and impurities from the filter element's internal surface through precise mechanical scraping. It is capable of continuous online operation and designed specifically for high-viscosity applications up to 800,000 mPa.s. With a filtration degree ranging from 25 to 1500μm, it boasts rapid impurity removal, enhancing overall efficiency. This versatile filter is ideal for purifying water and various viscous liquids, ensuring optimal results across diverse environments.
Work Principle
The liquid flows in from the inlet , flows through the filter element and then flows out from the outlet . Impurities are trapped on the inner surface of the filter element. When impurities trapped on the surface of the filter element accumulate to a certain amount, the cleaning procedure is initiated by a timer setting or triggered by a differential pressure sensor.
The speed reducer or cylinder drives the scraper blades attached to the surface of the filter element to rotate and scrap off the impurities. These impurities fall into the bottom of the filter. Drain valve at the bottom of the filter shall be opened regularly to drain out the high concentration liquid for recycling.the waste liquid can be reclaimed if necessary.
Distinctive Components of the Self-Cleaning Filter:
Detailed Visuals of the Internal Element:
Product Parameters
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Filter Area(m2)
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0.07 0.22 0.41 0.71 2.13 2.84
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Filter Element Qty.
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1 1 1 1 3 4
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Volume(L)
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~4 ~24 ~42 ~175 ~620 ~760
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Inlet&Outlet Size
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DN25-DN50 DN50-DN80 DN65-DN100 DN80-DN125 DN100-DN150 DN150-DN250
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Purge Size
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DN40
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Applicable Liquid
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water and viscosity liquid(<800,000mPa.s), impurities content<1000ppm
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Filtration Degree
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50-2000μm
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Standard Design Pressure
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1.0MPa, higher design pressure available
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Design Temperature
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0-200ºC( determined by seal material)
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Cleaning D.P.
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50-100KPa(depending on the liquid viscosity)
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D.P. Instrument
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pressure transmitter/ differential pressure transmitter
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Inlet&Outlet Standard
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Flange, HG20592-2009(standard), HG20615-2009(ANSI B16.5 compatible);DIN11851 sanitary couling
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Filter Element Series
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MS/NS/AS
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Housing Wet Part Material
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304/316L/CS
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Piston Material
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316L
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Scraper Material
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PTFE
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Housing Seal Material
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NBR/EPDM/Silastic/FEP encapsulated Silastic
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Element Seal Material
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NBR/EPDM/Silastic/FEP encapsulated Silastic
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Piston Rod Seal Material
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NBR/PU
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Purging Valve
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Full-port pneumatic ball valve, single action or double action, material 304/316
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Facility Supply Requirement
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220V AC for control system, 0.4-0.6mPa clean and dry compressed air
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Custom-made Design
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Jacket design, Ex-proof design, Food grade design
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Product Advantage
*High Performance: Ingeniously crafted for high-viscosity liquids reaching up to an impressive 800,000 mPa.s, this state-of-the-art filter seamlessly and efficiently eradicates impurities with a sophisticated mechanical scraping mechanism.
*Continuous Operation: This innovative filter operates unceasingly online, ingeniously preventing any production downtime by automatically cleansing itself without interrupting the critical filtration process.
*Durability: Constructed from premium, robust materials like stainless steel, it boasts exceptional resistance to wear and corrosion, thereby guaranteeing an extended and reliable service life.
*Precision Filtration: It adeptly supports a diverse range of filtration degrees, from a fine 50 to a robust 1500 µm, making it perfect for addressing a multitude of industrial filtration requirements.
*Easy Maintenance: The advanced pneumatic scraping mechanism significantly reduces the necessity for manual intervention, thereby slashing maintenance efforts as well as costs, enhancing efficiency.
Product Application
Applicable Liquid Types:
Ideal for filtering wax, efficient with coal oil, perfect for monomer, and polymer, suitable for citric acid,great for fermented broth,
compatible with cosmetics, effective with silicon solution, useful for soap, and sorbitol, optimal for steroidsugar,
designed for wet end additives, perfect with adhesives, excellent for inks, suitable for lubricating oils,
ideal for coatings, resin, adaptable for rubber, applicable for ethanol, effective with miscella, great for edible oil,
suitable for juice, and diesel, and many more.
Industry:
Efficient in Wastewater pre-treatment,
perfect for Cooling water,
and essential for Pre-treatment of UF/RO
HVAC:
Optimized for Air conditioning,
and suitable for Refrigeration heating systems,
and Heat exchange systems,
Agriculture:
Perfect for Aquaculture,
ideal for Irrigation,
and great for Groundwater/river applications,
Municipal:
Excellent for Rainwater recovery,
and Municipal water reuse,
and indispensable for Water treatment applications.
Packaging & Shipping
Company Profile
Founded in 2014, Hebei Slot Filter Technology Co., Ltd. is a trailblazing industry and trade integration company. Equipped with international state-of-the-art welding and processing equipment, we boast a professional production team dedicated to excellence and innovation.
With a decade of specialized expertise, we are your premier source for top-tier filtration and solid-liquid separation products. We proudly offer an extensive range of products including Wedge Wire Screens, Sieve Bend Screens, Centrifugal Screens, Water Intake Screens, Johnson Screen Support Grids, Well Screens, Backwash Filters, Resin Traps, Laterals Water Distributors, and Perforated Metal. Our products are crafted from diverse high-quality raw materials, encompassing SS304, SS316L, Duplex Steel, Super Duplex, Monel 400, and Hastelloy. Versatile and reliable, our solutions thrive in environments requiring solids and liquid separation, offering impeccable performance in water treatment, starch processing, sugar mills, pharmaceuticals, chemical, petrochemical, and other dynamic industries.
Our extensive factory is home to over ten specialized production lines, expertly employing a multitude of sophisticated manufacturing processes. Whether it's CNC punching, CNC drilling, laser cutting, high-frequency resistance welding, milling, polishing, or pickling, we meet and exceed the diverse and custom needs of our clients with finesse and precision.
FAQ:
1. Who are we?
Hebei Slot Filter Technology Co., Ltd., strategically positioned in the thriving industrial landscape of Hebei, China, has been synonymous with unparalleled excellence since 2014. Our cutting-edge filtration solutions have earned us a solid reputation across North America (40%), Western Europe (30%), and vibrant markets in South Asia, Africa, and the Middle East (10% each). Our dynamic and committed team, numbering between 11 to 50 passionate professionals, is driven by innovation and quality.
2. How can we guarantee quality?
Our commitment to exceptional quality is demonstrated through the meticulous crafting of a pre-production sample, subjected to rigorous evaluation to ensure the highest standards before proceeding to full-scale production.
Every product undergoes a thorough and comprehensive final inspection, ensuring it meets our stringent quality benchmarks before it begins its journey to you.
3. What can you buy from us?
Explore our premium collection featuring the Wedge Wire Screen, Stainless Steel Woven Mesh, Sintered Mesh, Punching Hole Metal, and superior filter housing, tailored to meet diverse filtration needs.
4. Why should you buy from us rather than other suppliers?
1. Benefit from our robust OEM & ODM support for tailored solutions. 2. Our team of experts collaborates with customers to craft precise and innovative designs. 3. A dedicated research and development team continually propels us to the forefront, ensuring our products lead the industry in innovation.
5. What services can we provide?
Our flexible and comprehensive delivery terms like FOB, CFR, CIF, EXW, FAS, CIP, FCA, CPT, DEQ, DDP, DDU, Express Delivery, DAF, and DES cater to a wide array of logistical needs, ensuring seamless shipping solutions.
We embrace a wide array of payment currencies, including USD, EUR, JPY, CAD, AUD, HKD, GBP, CNY, and CHF, facilitating smooth international transactions and ensuring ease of business worldwide.
Enjoy the convenience of various payment methods like T/T, L/C, D/P D/A, MoneyGram, Credit Card, PayPal, Western Union, Cash, and Escrow, providing flexibility and security for your transactions.
Enhance global communication with our proficiency in a diverse range of languages, including English, Chinese, Spanish, Japanese, Portuguese, German, Arabic, French, Russian, Korean, Hindi, and Italian, ensuring seamless and effective interaction.
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