Automatic Pneumatic Scraper Self-Cleaning Filter
Discover the TSQ Series Pneumatic Scraping Self-Cleaning Filter - a cutting-edge solution designed for seamless filtration performance. This remarkable filter system automatically eliminates particles and impurities from the internal surface of the filter element through precise mechanical scraping, ensuring continuous and efficient online operation. The TSQ Series Scraping Self-Cleaning Filter is engineered for high-viscosity applications, accommodating up to 800,000 mPa.s. With a filtration range spanning 25-1500μm, it swiftly and effectively scrapes impurities from the filter element surface, enhancing its impurity removal efficiency. Ideal for both water and a wide array of viscous liquids, this filter promises exceptional performance and reliability.
Work Principle
The liquid enters through the inlet, gracefully traverses the filter element, and exits through the outlet, leaving behind a trail of cleanliness. As the liquid journeys through, impurities are seamlessly captured by the inner surface of the filter element. When these impurities reach a predetermined threshold, the cleaning process is elegantly activated, either by a precision timer or a differential pressure sensor, ensuring uninterrupted filtration.
The process of impurity removal is a marvel of engineering: a speed reducer or cylinder skillfully engages the scraper blades, which are meticulously mounted on the filter element's surface. These blades rotate with precision, gently dislodging impurities that descend to the filter's base. The strategically placed drain valve at the bottom is opened at set intervals to efficiently discharge the concentrated liquid, facilitating recycling or reclamation of the waste liquid, depending on your needs.
Components of the Self-Cleaning Filter:
Detailed Image of the Internal Element:
Product Parameters
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Filter Area(m2)
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0.07 0.22 0.41 0.71 2.13 2.84
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Filter Element Qty.
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1 1 1 1 3 4
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Volume(L)
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~4 ~24 ~42 ~175 ~620 ~760
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Inlet&Outlet Size
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DN25-DN50 DN50-DN80 DN65-DN100 DN80-DN125 DN100-DN150 DN150-DN250
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Purge Size
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DN40
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Applicable Liquid
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water and viscosity liquid(<800,000mPa.s), impurities content<1000ppm
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Filtration Degree
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50-2000μm
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Standard Design Pressure
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1.0MPa, higher design pressure available
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Design Temperature
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0-200ºC( determined by seal material)
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Cleaning D.P.
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50-100KPa(depending on the liquid viscosity)
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D.P. Instrument
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pressure transmitter/ differential pressure transmitter
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Inlet&Outlet Standard
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Flange, HG20592-2009(standard), HG20615-2009(ANSI B16.5 compatible);DIN11851 sanitary couling
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Filter Element Series
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MS/NS/AS
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Housing Wet Part Material
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304/316L/CS
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Piston Material
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316L
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Scraper Material
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PTFE
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Housing Seal Material
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NBR/EPDM/Silastic/FEP encapsulated Silastic
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Element Seal Material
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NBR/EPDM/Silastic/FEP encapsulated Silastic
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Piston Rod Seal Material
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NBR/PU
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Purging Valve
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Full-port pneumatic ball valve, single action or double action, material 304/316
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Facility Supply Requirement
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220V AC for control system, 0.4-0.6mPa clean and dry compressed air
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Custom-made Design
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Jacket design, Ex-proof design, Food grade design
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Product Advantage
*High Performance: Expertly engineered for handling high-viscosity liquids reaching up to 800,000 mPa.s, this cutting-edge filter stands out by efficiently eliminating impurities through an innovative mechanical scraping mechanism, ensuring seamless filtration.
*Continuous Operation: Enjoy uninterrupted productivity with this filter's ability to operate continuously online. Its automatic self-cleaning feature ensures the filtration process runs smoothly without any downtime, keeping your operations efficient at all times.
*Durability: Crafted from robust and high-grade materials such as stainless steel, this filter is designed to offer exceptional resistance against wear and corrosion, guaranteeing a long-lasting service life for your investment.
*Precision Filtration: Versatile in its application, this filter accommodates a broad spectrum of filtration degrees ranging from 50 to 1500 µm, perfectly serving a variety of industrial requirements with unparalleled precision.
*Easy Maintenance: Thanks to the pneumatic scraping mechanism, this filter significantly reduces the necessity for manual intervention, effectively lowering maintenance efforts and associated costs, thus providing a hassle-free experience.
Product Application
Applicable Liquid Types:
From the viscosity of wax to the fluidity of coal oil, our filter efficiently handles coal oil, delicately processes monomer, perfect for handling complex polymer solutions, ensures purity in citric acid processing,optimal for fermented broth,
a must-have for cosmetics preparation, silicon solution filtration redefined, cleanses soap solutions effortlessly, sorbitol refinement is seamless, handles steriodsugar with precision,
integral for wet end additives processing, perfect for adhesives, ideal for inks and printing processes, lubricating oils are filtered flawlessly,
coatings, resin management is unrivaled, rubber processing efficiency maximized, ethanol purification at its best, miscella filtration made simple, edible oil treated with care,
juice clarity improved, diesel purification enhanced, and a myriad of other liquids benefit from this innovation.
Industry:
Leading in Wastewater pre-treatment,
benchmark in Cooling water management,
Pre-treatment of UF/RO with precision,
HVAC:
Optimal for air conditioning systems,
enhances Refrigeration heating systems,
efficiency in Heat exchange systems,
Agriculture:
Advancing Aquaculture,
innovative in Irrigation solutions,
perfect for Groundwater/river management,
Municipal:
Rainwater recovery solutions,
pioneer in Municipal water reuse,
versatile in Water treatment applications.
Packaging & Shipping
Company Profile
Hebei Slot Filter Technology Co., Ltd., established in 2014, is a distinguished leader in the fusion of industry and trade, armed with state-of-the-art welding and processing equipment, alongside a dedicated, professional production team.
With an impressive decade of expertise in the realm of filtration and solid-liquid separation, we are committed to delivering products and services of unparalleled quality. Our extensive product lineup includes Wedge Wire Screens, Sieve Bend Screens, Centrifugal Screens, Water Intake Screens, Johnson Screen Support Grids, Well Screens, Backwash Filters, Resin Traps, Lateral Water Distributors, and Perforated Metals. Our diverse array of raw materials features SS304, SS316L, duplex steel, super duplex, Monel 400, and Hastelloy, ensuring versatility across industries. Our solutions excel in applications ranging from water treatment and starch processing to sugar mills, pharmaceuticals, chemicals, petrochemicals, and beyond.
Our factory boasts over ten specialized production lines, employing a wide array of advanced manufacturing techniques to cater to bespoke requirements. These include CNC punching, CNC drilling, laser cutting, high-frequency resistance welding, milling, polishing, pickling, and more.
FAQ:
1. Who are we?
Hebei Slot Filter Technology Co., Ltd., proudly established in the thriving industrial heart of Hebei, China, has stood as a beacon of excellence in the filtration industry since 2014. Our cutting-edge solutions have reached and consistently served the discerning markets of North America (40%), the innovative regions of Western Europe (30%), and the dynamic landscapes of South Asia, Africa, and the Middle East (10% each). Our vibrant team of 11 to 50 skilled professionals is dedicated to advancing the industry with innovation and expertise.
2. How can we guarantee quality?
To deliver unparalleled quality, we diligently create a pre-production sample, which undergoes thorough evaluation to ensure it meets our exacting standards before we proceed to mass production.
We perform a meticulous final inspection, ensuring that every product we offer aligns with the highest benchmarks of quality before it begins its journey to you.
3. What can you buy from us?
Discover our remarkable selection of products, including Wedge Wire Screens, Stainless Steel Woven Mesh, Sintered Mesh, Punching Hole Metal, and premium filter housing, all crafted to meet your diverse needs.
4. Why should you buy from us rather than other suppliers?
1. We provide strong OEM & ODM support, tailoring solutions to your exact specifications. 2. Our experienced team collaborates closely with customers to develop precise, efficient designs. 3. Our dedicated research and development team drives innovation, ensuring our offerings remain cutting-edge in the industry.
5. What services can we provide?
We offer flexible delivery terms, including FOB, CFR, CIF, EXW, FAS, CIP, FCA, CPT, DEQ, DDP, DDU, Express Delivery, DAF, and DES, to meet a variety of logistical requirements.
Our acceptance of a wide range of payment currencies, including USD, EUR, JPY, CAD, AUD, HKD, GBP, CNY, and CHF, facilitates smooth international transactions.
Experience the convenience of multiple payment methods, such as T/T, L/C, D/P D/A, MoneyGram, Credit Card, PayPal, Western Union, Cash, and Escrow.
Our global communication capabilities are enhanced by our proficiency in diverse languages, including English, Chinese, Spanish, Japanese, Portuguese, German, Arabic, French, Russian, Korean, Hindi, and Italian.
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