Automatic Pneumatic Scraper Self-Cleaning Filter
TSQ Series Pneumatic Scraping Self-Cleaning Filter The TSQ series pneumatic scraping self-cleaning filter is an innovative marvel, designed to automatically eliminate particles and impurities from the internal surface of the filter element through a state-of-the-art mechanical scraping process. This advanced system guarantees continuous, uninterrupted online operation.
Perfectly engineered for the filtration of high-viscosity substances reaching up to an impressive 800,000 mPa.s, it offers a wide filtration degree range from 25-1500 μm. The filter's rapid impurity removal efficiency ensures that contaminants are swiftly scraped off the surface of the filter element, optimizing performance. This highly efficient filter is suitable for a variety of applications, ranging from water filtration to handling various viscous liquids.
Work Principle
Experience the sophisticated mechanics of the Pneumatic Scraping Self-Cleaning Filter for High-Pressure Water Systems. Liquid enters through the inlet, journeys through the meticulously engineered filter element, and exits with enhanced purity through the outlet. As the liquid flows, impurities find themselves captured on the inner surface of the filter element. Once these impurities accumulate to a predefined level, the innovative cleaning process springs into action, activated either by precise timer settings or a differential pressure sensor, ensuring the utmost efficiency and reliability.
In this self-cleaning marvel, a speed reducer or cylinder orchestrates the movement of scraper blades that elegantly glide along the surface of the filter element, meticulously removing impurities. These dislodged particles gracefully descend to the bottom of the filter, where a strategically placed drain valve awaits. Opened at regular intervals, this valve allows the concentrated liquid to be efficiently drained and, where applicable, reclaimed for recycling. This process exemplifies environmental consciousness and resource maximization.
Exploring the Components of the Self-Cleaning Filter:
A detailed glimpse into the internal element:
Product Parameters
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Filter Area(m2)
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0.07 0.22 0.41 0.71 2.13 2.84
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Filter Element Qty.
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1 1 1 1 3 4
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Volume(L)
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~4 ~24 ~42 ~175 ~620 ~760
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Inlet&Outlet Size
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DN25-DN50 DN50-DN80 DN65-DN100 DN80-DN125 DN100-DN150 DN150-DN250
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Purge Size
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DN40
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Applicable Liquid
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water and viscosity liquid(<800,000mPa.s), impurities content<1000ppm
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Filtration Degree
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50-2000μm
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Standard Design Pressure
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1.0MPa, higher design pressure available
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Design Temperature
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0-200ºC( determined by seal material)
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Cleaning D.P.
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50-100KPa(depending on the liquid viscosity)
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D.P. Instrument
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pressure transmitter/ differential pressure transmitter
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Inlet&Outlet Standard
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Flange, HG20592-2009(standard), HG20615-2009(ANSI B16.5 compatible);DIN11851 sanitary couling
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Filter Element Series
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MS/NS/AS
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Housing Wet Part Material
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304/316L/CS
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Piston Material
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316L
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Scraper Material
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PTFE
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Housing Seal Material
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NBR/EPDM/Silastic/FEP encapsulated Silastic
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Element Seal Material
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NBR/EPDM/Silastic/FEP encapsulated Silastic
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Piston Rod Seal Material
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NBR/PU
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Purging Valve
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Full-port pneumatic ball valve, single action or double action, material 304/316
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Facility Supply Requirement
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220V AC for control system, 0.4-0.6mPa clean and dry compressed air
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Custom-made Design
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Jacket design, Ex-proof design, Food grade design
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Product Advantage
*High Performance: Our Pneumatic Scraping Self-Cleaning Filter is expertly engineered to handle high-viscosity liquids, with capabilities stretching to an impressive 800,000 mPa.s. This remarkable filter excels at impurity removal using a state-of-the-art mechanical scraping mechanism, ensuring pristine results every time.
*Continuous Operation: Experience seamless workflow with our filter that operates continuously online. Eliminate productivity losses with our automatic, self-cleaning system that functions without any need for halting the filtration process.
*Durability: Constructed from resilient materials, including premium-grade stainless steel, this filter boasts superior resistance to both wear and corrosion, promising a long-lasting service life that stands the test of time.
*Precision Filtration: Offering a versatile range of filtration degrees, from a fine 50 µm to a coarse 1500 µm, our filter adapts to a diverse array of industrial applications, ensuring precise and efficient filtration tailored to distinct needs.
*Easy Maintenance: Designed for convenience, the pneumatic scraping mechanism significantly reduces the necessity for manual maintenance, thereby cutting down on both labor efforts and associated costs while maintaining top-tier performance.
Product Application
Applicable Liquid Types:
wax, coal oil, monomer, polymer, citric acid,fermented broth,
cosmetics, silicon solution, soap, sorbitol, steriodsugar,
wet end additives, adhesives, inks, lubricating oils,
coatings, resin, rubber, ethanol, miscella, edible oil,
juice, diesel, etc
Industry:
Wastewater pre-treatment
Cooling water
Pre-treatment of UF/RO
HVAC:
Air conditioning
Refrigeration heating system
Heat exchange system
Agriculture:
Aquaculture
Irrigation
Groundwater/river
Municipal:
Rainwater recovery
Municipal water reuse
Water treatment applications
Packaging & Shipping
Company Profile
Hebei Slot Filter Technology Co., Ltd., established in 2014, stands as a beacon of industry and trade integration. Armed with cutting-edge international welding and processing equipment, we boast a talented, professional production team poised to deliver excellence.
With a decade of unparalleled expertise in producing top-tier filtration and solid-liquid separation products, we ensure the delivery of superior quality and service. Our diverse product range includes Wedge Wire Screens, Sieve Bend Screens, Centrifugal Screens, Water Intake Screens, Johnson Screen Support Grids, Well Screens, Backwash Filters, Resin Traps, Laterals Water Distributors, and Perforated Metals. Crafted from a wide array of premium materials like SS304, SS316L, Duplex Steel, Super Duplex, Monel 400, and Hastelloy, our solutions cater to various industries requiring efficient solid-liquid and solid-solid separation, including water treatment, starch processing, sugar mills, pharmaceuticals, chemicals, and petrochemicals.
Our state-of-the-art factory boasts over ten specialized production lines equipped with a comprehensive suite of manufacturing processes. From CNC punching and drilling to laser cutting, high-frequency resistance welding, and advanced finishing techniques like milling, polishing, and pickling, we are adept at meeting diverse custom requirements with precision.
FAQ:
1. Who are we?
Hebei Slot Filter Technology Co., Ltd., strategically situated in the heart of Hebei, China, has been a beacon of quality and innovation since 2014. We proudly distribute our cutting-edge filtration solutions across the globe, making a significant impact in North America (40%), Western Europe (30%), and extending our reach to vibrant markets in South Asia, Africa, and the Middle East (10% each). Our energetic and dedicated team consists of 11 to 50 skilled professionals, each committed to excellence.
2. How can we guarantee quality?
Ensuring the pinnacle of quality, we meticulously design and evaluate a pre-production sample, subjecting it to rigorous assessments before embarking on full-scale production.
We carry out an exhaustive final inspection, meticulously ensuring that every product meets the highest standards of quality before it embarks on its journey to you, our valued customer.
3. What can you buy from us?
Explore our exceptional collection, featuring Wedge Wire Screen, Stainless Steel Woven Mesh, Sintered Mesh, Punching Hole Metal, and premium filter housing, tailored to meet your diverse needs.
4. Why should you buy from us rather than other suppliers?
1. We offer comprehensive OEM & ODM support for tailored solutions. 2. Our expert team collaborates with customers to innovate precise designs. 3. Our dedicated research and development unit drives continuous innovation, keeping our products at the forefront of the industry.
5. What services can we provide?
Our adaptable delivery terms, including FOB, CFR, CIF, EXW, FAS, CIP, FCA, CPT, DEQ, DDP, DDU, Express Delivery, DAF, and DES, cater to a wide range of logistical preferences.
With a commitment to seamless international transactions, we accept a diverse range of payment currencies such as USD, EUR, JPY, CAD, AUD, HKD, GBP, CNY, and CHF.
Experience convenience with our versatile payment options, including T/T, L/C, D/P D/A, MoneyGram, Credit Card, PayPal, Western Union, Cash, and Escrow, tailored for your ease.
We enhance global communication with a proficiency in multiple languages, including English, Chinese, Spanish, Japanese, Portuguese, German, Arabic, French, Russian, Korean, Hindi, and Italian, ensuring clarity and understanding.
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